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65 nm feature sizes using visible wavelength 3-D multiphoton lithography

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Abstract

Nanoscale features as small as 65 ± 5 nm have been formed reproducibly by using 520 nm femtosecond pulsed excitation of a 4,4’-bis(di-n-butylamino)biphenyl chromophore to initiate crosslinking in a triacrylate blend. Dosimetry studies of the photoinduced polymerization were performed on chromophores with sizable two-photon absorption cross-sections at 520 and 730 nm. These studies show that sub-diffraction limited line widths are obtained in both cases with the lines written at 520 nm being smaller. Three-dimensional multiphoton lithography at 520 nm has been used to fabricate polymeric woodpile photonic crystal structures that show stop bands in the near-infrared spectral region.

©2007 Optical Society of America

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Figures (8)

Fig. 1.
Fig. 1. Molecular structures of photoinitiators used in this work, DABP (left) and DABSB (right).
Fig. 2.
Fig. 2. Schematic illustrations of both types of support structures used for dosimetry studies: (a) rectangular solid walls and (b) rectangular “stack of logs” structure.
Fig. 3.
Fig. 3. SEM overview images of lines fabricated at threshold powers with (a) 730 nm excitation using DABSB-triacrylate resin and with (b) 520 nm excitation using DABP-triacrylate resin. Aerial views of support structures described in Fig. 2 are clearly visible in each image. Magnified images of a single line are shown below their respective overview images.
Fig. 4.
Fig. 4. Dosimetry studies on lines fabricated with 730 nm excitation using DABSB-triacrylate resin. Measured (a) line widths and (b) calculated voxel volumes (see text) as a function of inverse scan speed for different excitation powers. Error bars are given by standard deviations of experimentally measured line widths. The solid lines in (a) are guides for the eye whereas in (b) they represent fittings according to Eq. (1) as described in the text.
Fig. 5.
Fig. 5. Polymer growth rates (as determined in text) derived from the dosimetry studies shown in Fig. 4(b) as a function of excitation power. The experimentally determined values are given as filled black squares and the red solid line indicates a fitting according to Eq. 2. The fitting parameters are: C = 1770, P th = 0.66, and N = 3.14.
Fig. 6.
Fig. 6. Dosimetry studies on lines fabricated with 520 nm excitation using the DABP-triacrylate resin. Error bars are given by standard deviations of experimentally measured line widths. The solid lines are guides for the eye.
Fig. 7.
Fig. 7. SEM overview images of woodpile-type PC structures fabricated with 520 nm excitation at (a) 0.60 μW and at (b) 0.45 μW using the DABP-triacrylate resin. Fabrication parameters of PCs were: lateral line-to-line spacings of (a) 0.85 μm and (b) 0.5 μ m, axial layer-to-layer spacings of ~0.34 μ m, and scan speeds of 60 μm/sec. Magnified images of the PC structures are shown below their respective overview images.
Fig. 8.
Fig. 8. Transmission spectra of PBG structure fabricated with 520 nm excitation at 0.60 μW using the DABP-triacrylate resin. The dotted lines indicate experimentally observed spectra while the solid lines are merely guides for the eye. Observed stop bands have been indicated by appropriately colored arrows. Fabrication parameters of PBG were: average line width of 75 nm, lateral line-to-line spacing of 0.5 μ m, axial layer-to-layer spacing of ~0.34 μ m, scan speed of 60 μm/sec.

Equations (2)

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V = A [ 1 exp ( B∙t ) ]
R p = C∙ P P th N 2 ,
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